R.I. 5164

Gasification of Lignite in a Commercial-Scale Pilot Plant: Progress Report from July 1, 1950, to December 31, 1951, and Summary Work Previous to July 1, 1950 - 1955

W. H. Oppelt1/
W. R. Kube2/
M. H. Chetrick3/
T. W. Kamps3/
E. F. Golob3/

Table of Contents

Page
Section 1
362kb
Summary and conclusions 1
Introduction 3
Acknowledgments 3
Section I.  Experimental work:  July 1, 1950, to December 31, 1951 4
Description of commercial-scale pilot plant 4
Retort arrangement 4
Run 14
Run 15
Run 16
Run 17
Operating procedure 8
Startup 8
Test periods at constant conditions 8
Instrumentation and methods of obtaining data 9
Section 2
319kb
Sampling methods 10
Experimental conditions and objectives of test runs 10
Lignites charged 10
Analysis and size distribution 12
Investigation of process variables 12
Run 14 16
Run 15 and 16 16
Run 17 18
Results and discussion 18
General 18
Section 3
442kb
Composition of product gas 19
Gasification residue 19
Ash deposits on retort tube 22
Material and heat balances 22
Thermal requirements 25
Run 14 25
Influence of water-lignite ratio on gasification using divided annulus 25
Influence of combustion space temperature on gasification using divided annulus 28
Section 4
448kb
Runs 15 and 16 32
Influence of lignite feed rate on gasification using continuous annulus 32
Influence of water-lignite ratio on gasification using continuous annulus 34
Comparison of gasification characteristics of two lignites 37
Run 17 39
Comparison of gasification of eight lignites 41
Effect of heat transfer on gasification characteristics 41
Section 5
625kb
Ash deposits on alloy tube 43
Effect of lignite size and composition 46
H2-CO ratio of product gas 49
Summary of factors affecting gasification characteristics 49
Performance of retort tubes 51
Deformation of 310-alloy tube 51
Corrosion of 310-alloy tube 53
Corrosion of mild steel inner tube 54
Section 6
808kb
Section II.  Summary of work on gasification project previous to July 1, 1950 56
Section III.  Correlating methods for overall gasification data 60
Gas composition in terms of water-gas equilibrium 60
Material balance relationships 64
Thermal requirements 64
Section 7
803kb
Appendix 69
Bibliography 80

1/  Supervisor, Utilization Section, Bureau of Mines, Region III, Grand Forks, N. Dak.

2/ Chemical engineer, Bureau of Mines, Region III, Grand Forks, N. Dak.

3/  Formerly chemical engineer, Bureau of Mines, Region III, Grand Forks, N. Dak.