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 Gasification Product Improvement Facility, Environmental Report - January 1993

                                        Sadowski, R. S.   Hass, R. B.
                                        Skinner, W. H.     Morgan, M. E.
                                        Norris, E. S.         Duck,
 R. R.   
                                        Helble, J. J.         Johnson, S. A.

CRS Sirrine Engineers, Inc.

Table of Contents

Part 1, Pages 1 - 48, 4.20 MB

1.

Introduction

1

2.

Project Objectives

1

3.

Schedule of Milestones

1

4.

Summary of Test Plans

2

5.

Technical Summary

2

6.

Technical Approach

3

7.

Existing Facility Description

3

8.

Test Facility Major Equip. Cap. & Ties to Ft. Martin

3

9.

Functional Descriptions of Test Facility – Phase I

22

10.

Control System Description

32

11.

Electrical System Assessment

37

12.

Functional Descriptions of Test Facility – Phase II

44

13.

Project Environmental Aspects

49

14.

Emission Reduction of NOx

49

15.

Greenhouse Gases and Air Toxics

49

16.

Production and Handling of Other Effluents

50

17.

EHSS Compliance

51

18.

Plan for EHSS Risks and Impacts

52

19.

Viability of the Gasification Concept

53

20.

Overview of the PyGas™ Process

57

21.

The Pyrolyzer

58

22.

Upper Zone of the Gasifier

60

23.

Upper Bed Gasification

60

24.

Lower Bed Gasification

62

25.

Math Model Predictions

62

26.

Conclusions

64

27.

Description of the PyGas™ Gasifier

64

28.

Unique Features of the PyGas™ Gasifier

65

28.1

Run of Mine Coal

65

28.2

Air Blown

65

28.3

Caking Coals

65

28.4

Tar Cracking

66

28.5

Volatilized Alkali Control

66

28.6

Minimized Ammonia Production

66

29.

Emissions Characteristics

66
Part 2, Pages 49 - 109, 4.19 MB  
NEPA Document Table of Contents PSIT  Support 68
1. Introduction 69
1.1 Trace Elements in Coal 69
1.2 Emissions from Fort Martin Plant Under Normal Operation 74
1.3 Trace element Behavior in GPIF System 85
1.4 Significance of Trace Metal Emission from GPIF 96
2. CRITERIA POLLUTANTS 100
2.1 SO2 Emissions 100
2.2 NOx Emissions 100
2.3 CO Emissions 103
3. NEPA Assessment of PSIT Facilities 103
3.1 Brief Description of PSIT Laboratory Facilities to be Used in this Project 103
3.2 Anticipated Emission from PSIT Laboratory Facilities 104
3.3 Permits Required 106
3.4 Agency Contacts 106
4. References 107